• What is wave soldering?

    Wave soldering is to make the solder side of the PCB directly contact with high temperature liquid tin for welding purposes,its high temperature liquid tin maintains an inclined surface, and a special device makes liquid tin form a wavy phenomenon, so it is called “wave soldering”,its main material is soldering tin bar. Wave soldering is currently the most commonly used and effective method, wave soldering system has a large enough tin can handle the maximum circuit board width you expect.Wave soldering is suitable for medium batch or large quantity welding. Advantage:...

  • The advantage of robot in PCB industry

    The advantage of robot in PCB industry Like the automobile industry and other manufacturing industries, industrial robots have brought many advantages to enterprises in the PCB industry. 1.Reduce the use of work, speed up the pace of work, improve work efficiency. 2.Improve operation precision and product quality. 3.To avoid the potential threat to the health and safety of workers from the operating environment and save the investment in environmental safety. 4.Reduce the loss of efficiency, quality and accident rate caused by repeated and boring processes...

  • Why PCB Design Software is Proving So Vital to Modern Circuit Board Ingenuity

    Printed circuit board (PCB) design software is a remarkable tool when it comes to designing PCB for electronic devices. By using the PCB design software, an engineer not only addresses issues associated with power integrity and signal, but is also able to modify and improve the entire circuit structure. PCB design software can be easily integrated with other associated plugin PLM software that can assist engineers to better analyze layouts and designs of PCBs. In recent years, the demand for PCB design software from the electronics manufacturing industry has been robust. According to the latest data released by Future Market Insights (FMI), the global market for PCB design software is set to witness a CAGR of more than 12% between 2016 and 2026 to rake in $4,755.1 million in revenues by the end of the forecast period. Needless to say, PCB design software eliminates issues faster and significantly reduces circuit......

  • The veteran’s answer about Crystal Oscillator (Part one)

    Someone who has just started to join in Electronic Industry,they often faced the questions about Crystal Oscillator,even they have researched a lot of resources from refernce books or internet,but many of them are still in confusion. Today I share with you some typical questions and answers from the veteran electronic engineer. What’s the fonction of Crystal Oscillator? The main fonction is providing a clock signal for the whole system. For example,the run model of CPU is step by step,every step defined an instruction that base on Crystal Oscillator. What’s the relation between Crystal Oscillator and timing sequence? Timing sequence is counted on the clock’s order,and the clock is generated by a Crystal Oscillator. Why we often set some different Crystal Oscillator on the same PCB? Evey different CPU or Chip has different frequencies,they need matched Crystal Oscillator to run. For example,USB1.1 needs 48MHz clock to be divided, so 12MHz crystal......

  • The veteran’s answer about Crystal Oscillator (Part two)

    USB1.1 needs 48MHz clock to be divided, so 12MHz crystal oscillator is required, and the frequency is 4 times that of 48MHz. Why don’t choose 48MHz Crystal Oscillator directly? Because high frequency crystal oscillator is easy to be affected by peripheral circuits or affect peripheral circuits. Most of the time,we get high frequency by using low frequency crystal oscillator with second harmonic generation. But it’s not absolute,many circuits is often used a crystal oscillator of 50M or more. That’s a key point that we need a special attention when we do PCB layout.   Why we use 32.768KHz crystal oscillator when the RTC clock needs a more accurate 1S (1 second)? Because all digital circuits are expressed by binary system,32768 is 1000000000000000 in binary system. So as long as we detect the highest bit changes, we will know that 1 second, don’t need to check every bit, the circuit is......

Introduction to Rigid-flex PCBs

Introduction Rigid-flex PCB is a special integrated circuit board combining with rigid and flex circuit layers. It is mixed one or several rigid area and flexible area, then is laminated together to be an integrity circuit board. Advantages and characteristics To meet 3D assembly in the small space, we need Rigid Flex PCB to have both rigid and flex circuit layers, witch can make it to be multi-layer PCB offering support force for electronic components assembly and installation. It owns excellent electronic product installation. In addition, the rigid section and the flex section are laminated together, so it has good stability, even under the harsh environment, won’t degrade the performance. With the feature of bending and folding like paper, Rigid Flex PCB can optimize the available design space. Application area Rigid-flex PCB produces are mainly applied in: aviation, aerospace, unmanned aerial vehicles(UAVS),medical devices, smart phones, cameras, digital cameras, tablets, wear electronic, Bluetooth movement headset, VR, robot, battery protection board and soon on. Smart Phone Smart Watch Hi-tech...

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Rigid-flex pcbs Technical Capabilities

Max Panel Size :10"*20.5"(250mm*520mm) Min Inner layer line width/space :3mil/3mil(0.075mm/0.075mm) Min lnner Layer Pad :3mil(0.75mm) Min Core Thickness :2mil(0.05mm) Inner Layer Copper Thickness :0.5-1 oz Finished Copper Thickness :⅓-4 oz Final Board Thickness :0.3-3.2mm Final Board Thickness Tolerance :±10% Layer Count :2--16 Inner layers Registration :±2mil(±50um) Min mechanical Drill Size :0.15mm Hole Position Accuracy :±2mil(±50um) Hole Diameter Tolerance :±2mil(±50um) Max PTH Aspect Ratio :10:01 Image To Image Tolerance :3mil/3mil(75um/75um) Min Out layer line width/space :3mil/3mil(88um/88um) Etching Tolerance :±10% Min Solder mask Dam :4mil(100um) Max Solder Mask Plug Hole Diameter :0.5mm Surface Treatment :HASL,Gold Finger,Plating Gold,OSP,ENIG,IMM,TIN,IMM AG Max Gold Thickness Of Gold Finger :≤30u"(≤0.75um) Gold Thickness Of Immersin Gold :1-3u"(0.025-0.075um) Impedance Control And Tolerance :±10% Peel Strength :≥61B/in(≥107g/mm) Warp And Twist :≤0.75% ***** We are among the top 100 PCB and Rigid-Flex PCB manufactures in China. With perfect management system and high standard manufacturing process. The product quality in our factory is trustworthy ***** ...

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FR4 Technical Capabilities

FR4 Technical Capabilities Max Panel Size: 25"*20.5"(622mm*520mm) Min Inner layer line width/space: 3mil/3mil(0.075mm/0.075mm) Min lnner Layer Pad : 4mil(0.1mm) Min Core Thickness : 4mil(0.1mm) Inner Layer Copper Thickness :0.5-8 oz Finished Copper Thickness :0.5-20 oz Final Board Thickness :0.4-3.2mm Final Board Thickness Tolerance :±10% Layer Count :2-26 L Inner layers Registration :±2mil(±50um) Min mechanical Drill Size :0.15mm Hole Position Accuracy :±2mil(±50um) Hole Diameter Tolerance :±2mil(±50um) Max PTH Aspect Ratio :10:01 Image To Image Tolerance :3mil/3mil(75um/75um) Min Out layer line width/space :3mil/3mil(88um/88um) Etching Tolerance :±10% Min Solder mask Dam :4mil(100um) Max Solder Mask Plug Hole Diameter :0.5mm Surface Treatment :HASL,Gold Finger,Plating Gold,OSP,ENIG,IMM,TIN,IMM AG Max Gold Thickness Of Gold Finger :≤30u"(≤0.75um) Gold Thickness Of Immersin Gold :AU 1-3u"(0.025-0.075um) Impedance Control And Tolerance :±10% Peel Strength :≥61B/in(≥107g/mm) Warp And Twist :≤0.75% ***** We are among the top 100 PCB and Rigid-Flex PCB manufactures in China. With perfect management system and high standard manufacturing process. The product quality in our factory is trustworthy ***** ...

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The future have many possibilities for RCY

To be the most worthy trusty PCB supplier in the world is the RCY Vision ,also the dream and target to every employee of RCY As starting the reform and opening-up policy, and the economy in Shenzhen is sharply rising ,RCY start from initial HAL working, grow up to a key Hi-Tech enterprise of China , Annual production capacity is 250 thousand square meters, could produce 2-26 layers PCB, Rigid-flex board,12OZ thick copper board, thermoelectricity separation board and such special PCB and so on, we are trying and motivating all the time and to achieve self-transcendence Looking to the future , PCB industry have a bright tomorrow, but a rugged road. On the one hand , we face the adjustment of industrial structure , the downward pressure of the world economy, At the same time new opportunities rise: Industrial 4 ..0 is in the infancy, the future , we will strengthen investment and R&D in the area: intelligent dressing equipment ,...

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How to decided a trace width?

A few gerber that we recieved,the trace width was not enough to build,many engineers unsure how to set up the trace width. Width is regularly decided by the current signal carries,for a minimum width RCYPCB would recommend more than 4mil,if you have to design any fineline in PCB,you can set the finelins down to 3mil,but please try to set the trace width as bigger as you can. The bigger trace width is helpful smooth production,the fineline will cause higher failure rate in manufacture and higher costs in purchasing. For the thin trace width,you can add teardrops to the connections of tracks and pads.Teardrops are useful for high voltage/amperage traces. Anyway,PCB layout practice is a difficult subject to talk about because there are so many  rules, regulations and standards ,so please comply with the different rules, regulations and standards when you design different PCB. ...

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Which PCB layout software is better to use?

It's hard to choose the PCB layout software for anyone who never used such a software, there are to many softwares for choosing. The international current popular of PCB layout softwares include Eagle,EasyEDA,Allegro,ORCAD,Kicad,PROTEL (Altium Designer),PADS (PowerPCB),gEDA...

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A common question about prepreg thickness

Today our customer(Poland) told me that he is designing a 8 layer PCB that with 100ohm impedance controlled. He has calculated the layer stack-up on Polar si9000 for defining the dielectric parameters, he asked me that he want to make sure that if he can define any prepreg thickness to us(PCB houses), or do we have standard thicknesses? I answered him the prepreg have standard thickness,and you'd better to choose normal prepreg,because we don't have any special prepreg in stock for niche market. Anyway,all of our customers could define the prepreg thickness and type in fabrication spec. If we do not have prepreg with required thickness or types, we will make very small change(by Engineering Query) to meet the layer stack-up and impedance requirements....

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How to choose material for layer stack-up of multilayer PCB?

When someone works on a multilayer PCB project,they have to calculate a stack-up for that PCB. Some of them may have some questions about how to choose material for layer stack-up of multilayer PCB? For example,using Isola 370HR for a 4L project,assumed the finished board thickness is 1.6mm+/-10%,we can choose cores with 40 mils thickness. But there are 3 ways to choose prepregs (woven glass) for the dielectric layer with each 8mil: 3x1080, 2x2116, 1x7628. Their thickness is not too much different, and all of them could meet requirements impedance. How could we decide which one should be used? RCYPCB suggest to choose 2x2116,it's a good choice, it is more common material and with opulent resin, save your time and money,and assured PCB quality. By the way, if you don't know how to choose prepreg for layer stack-up,please indicate the dielectric thickness and dielectric constant value in Gerber or spec, we (PCB factory) will help you to choose the suitable prepreg for layer stack-up...

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The differrence between PCB and PCBA

PCB is the short name by Printed Circuit Board. PCB mechanically supports and electrically connects electronic components or electrical components using conductive tracks, pads and other features etched from one or more sheet layers of copper laminated onto and/or between sheet layers of a non-conductive substrate.(From Wikipedia) There are several types of PCBs such as single sided, double sided or multilayer PCB. PCBA is the short name by Printed Circuit Board Assembly.PCBA is a finished product after all solder paste on the bare PCB and with components like resistors, ICs (Integrated Circuits), capacitors,inducer,diode,transformers and any other components,the components using is depending on the application and desired characteristics of the board. In brief,PCB is a bare board, a semi-finished product;PCBA is a PCB with components,it's a finished product(such as graphics card,memory bank)....

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What are the matters caused smear removal uncleanness?

What are the matters casused smear removal uncleanness? Smear removal uncleanness is very easy caused quality matters,so it's very important to know the reason why smear removal uncleanness. 1.Drilling holes produce too much clutter. 2.The liquid temperature in the tank is too low. 3.Bulking time is not enough. 4.The PH value is not in a suitable range. 5.The smear removal tank is not clean,too much dopant. 6.The cycle of potassium permanganate is not good. ...

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